Welded Carbon Steel Tubes

Welded & Cold Drawn Tubes with Tight Tolerance

Welded carbon steel tubes are widely used in boilers, heat exchangers, condensers, and pressure equipment. Compared with seamless tubes, welded tubes offer uniform wall thickness, cost efficiency, and stable dimensional accuracy.

Vulroc Tube supplies high-quality ASTM A214 and ASTM A178 welded carbon steel tubes, including welded & cold drawn precision tubes ASTM A513-Type 5 with tight tolerances and excellent inner surface quality for demanding heat transfer applications.

 

 

Electric Resistance Welding Tubing

Unidus Tube&Supply can supply ERW tubes according to tubing manufacturing standards like ASTM A513 type-1 & -2 or equivalent to meet customers requirements.

ERW tubing can be an ideal choice for structural applications, where dimensional tolerances are not critical. This tubing with appropriate modifications in mechanical properties can be used for bending, flattening, flaring or other types of fabrication applications. ERW tubing is available in a wide range of wall-to-diameter ratios and can be manufactured from Hot rolled/ Cold rolled steel.

Manufacturing procedure

Tubes are manufactured from mild steel strips slitted from Hot Rolled Low Carbon Steel coils. The strip passes through a series of drive forming and fin rolls and takes the required circular shape and is welded continuously by passage of an electric current of high frequency.

Advantages

Due to its excellent workability, scrap loss is minimal.

Due to its uniformity and concentricity, lighter walls can be specified, reducing the allowance for stock removal.

Standards

ASTM A513 Type 1  EN10305-3, DIN2393/DIN2394

Hot Rolled Electric-Resistance Welded (ERW) Carbon Steel Mechanical Tubing

ASTM A513 Type 2

Cold Rolled Electric-Resistance Welded (ERW) Carbon Steel Mechanical Tubing

Technical Specifications

Parameter Range
Outer Diameter 12.7 mm – 76.2 mm
Wall Thickness 0.7 mm – 6 mm
Length Up to 25,000 mm
Manufacturing Welded
Surface Bright / Pickled / Oiled
Standards ASTM A214 / ASTM A178/A513/DIN2393/DIN2394
Testing Eddy Current / Hydrostatic / UT
Delivery Straight / U Bend
 

Drawn Over Mandrel Tubes (DOM)

DOM steel tubing is manufactured from electric resistance welded (ERW) tubes, followed by cold drawing over a mandrel and through a die. This process improves:

  • Inside and outside diameter accuracy
  • Surface finish (ID & OD)
  • Mechanical properties
  • Concentricity
  • Wall thickness uniformity

Manufacturing Flow:
ERW Tube → Cold Drawing → Mandrel Drawing → Heat Treatment →Straightening → Inspection → Cutting

DOM tubing is an ideal solution for applications requiring tight tolerances, high concentricity, and consistent wall thickness, especially for precision machining and structural components.

DOM steel tubes are widely used in precision mechanical and automotive components:

Automotive Components

  • Transmission shafts
  • Steering columns
  • Suspension components
  • Axle tubes
  • Drive shafts
  • Camshafts

Hydraulic Systems

  • Hydraulic cylinders
  • Jack sleeves
  • Hydraulic components

Mechanical Applications

  • Bushings
  • Machined parts
  • Structural components
  • Precision assemblies
Parameter Range
Outer Diameter 6 mm – 200 mm
Wall Thickness 1 mm – 10 mm
Length Up to 12,000 mm
Manufacturing ERW + Cold Drawn (DOM)
Surface Bright / Oiled / Phosphated
Shape Round
Tolerance Precision DOM tolerance

Applications

Boilers

  • Water tube boilers
  • Fire tube boilers
  • Economizers
  • Superheaters

Heat Exchangers

  • Shell and tube heat exchangers
  • Condensers
  • Oil coolers
  • Air coolers

Power Plants

  • Thermal power plants
  • Waste heat recovery systems
  • Industrial boilers

Industrial Equipment

  • Heat transfer equipment
  • Pressure vessels
  • Process equipment

FAQ

What is ASTM A214 tube?
ASTM A214 is welded carbon steel tubing for boilers, superheaters, and heat exchangers.

What is ASTM A178 tube?
ASTM A178 is low carbon steel tubing used for heat exchangers and condensers.

What is welded & cold drawn tube?
It is welded tube further processed by cold drawing to improve tolerance and surface finish.

Are these tubes suitable for U bending?
Yes, welded & cold drawn tubes are ideal for U bend applications.

Do you test weld seam quality?
Yes, we perform eddy current and other NDT testing.

What is DOM tubing?
DOM tubing is ERW tubing cold drawn over a mandrel to improve dimensional accuracy and surface finish.

Is DOM tubing seamless?
No, DOM tubing is welded tubing that is cold drawn for precision performance.

What standard is DOM tubing?
ASTM A513 Type 5 and Type 6 are the most common standards.

What are DOM tubes used for?
DOM tubes are used for hydraulic cylinders, shafts, automotive components, and machined parts.

Can DOM tubes be machined easily?
Yes, DOM tubes are ideal for precision machining.

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